How To Add Speakers To Your Door Panel Using Fiberglass

You now have the basis for your door panel assembly called a speaker pod. Remove the door handle if you do not intend to fiberglass it into the door. Cut out the templates using a jigsaw.

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Screw the 2 boards together but do not sink the screws entirely.

How to add speakers to your door panel using fiberglass.

Always wear protective gloves safety goggles and a dust mask when working with any kind of fiberglass or resin. If using t shirts make sure they are polyester blend. Attach the fabric onto the panel using the hot glue. Take your thin stretchy cloth and use it to wrap around the entire back side of the door panels.

Trace the templates onto 2 separate pieces of medium density fiberboard. I then made a template with poster board and replaced the cut out section with with a flat sheet of mdf board. Glue a small section at a time as you continue to stretch the cloth over the door panel. I ended up not using dowel rods and mounted the speaker ring directly to the door panel with wood glue or epoxy after i cut away the door panel pocket with a dremel tool and cut off wheel.

This video will teach you how to create a custom kick panel for component speakers. The next steps in customizing your door panels involve using your polyester blend t shirts staple gun and spray adhesive. Easy to follow step by step methods for your next car a. Step 1 wrap the door panels.

Create the speaker pod for your door panel speaker.

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